Controls Engineering & Design
FOX Controls Engineering & Design
Advanced Controls Engineering Design & Solutions for Critical Process Industries
Fox Innovation & Technologies delivers end-to-end controls engineering and design for complex rotating equipment and balance-of-plant systems across oil & gas, power generation, LNG, petrochemical, refining, and process industries.
From concept through commissioning, our team designs robust, PLC-agnostic, and cyber-secure Unit Control Systems (UCS) that protect assets, optimize performance, and ensure long-term operational reliability.
Do you have a controls engineering design project we can help with?
Engineering & Design Capabilities
Complete Unit Control System Development
Hardware & Software – Fully Integrated
Conceptual, Basic & Detailed Engineering
New systems, revamps, and OEM-independent retrofits
Modular, scalable architectures tailored to each application
PLC-agnostic and open-architecture designs
Designed for duplex, hot-standby, and TMR configurations
Industry-Leading Hardware & Software Expertise:
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Bently Nevada 3500
Type : 1701, 3500, Orbit, ADAPT
IDE : Rack Configuration Software, Orbit Studio
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EMERSON
PLC Type : S5-115H, S7-300, S7-400, S7-1200, S7-1500, Logo
PLC IDE : PCS7, STEP7, TIA Portal
HMI IDE : WinCC
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GENERAL ELECTRIC
PLC Type : 90/30, 90/70, EX2100, G60, Mark Series
PLC IDE : Toolbox ST
HMI IDE : Cimplicity
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HIMA
PLC Type : HIMax, HIMatrix Series, HIQuad Series, Planar
PLC IDE : ElopII, SILworX
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MITSUBISHI ELECTRIC
PLC Type : MELSEC
PLC IDE : GX Works, GT Works2, GT Works3
HMI IDE : GT Designer3
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Rockwell
PLC Type : CompactLogix, ControlLogix, GuardLogix, Dynamix
PLC IDE : Studio5000
HMI IDE : FactoryTalk
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SCHNEIDER ELECTRIC
PLC Type : Invensys Triconex (Tricon, Trident, Tri-GP), Modicon
PLC IDE : TriStation
HMI IDE : Safety View, AVEVA InTouch
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Siemens
PLC Type : S5-115H, S7-300, S7-400, S7-1200, S7-1500, Logo
PLC IDE : PCS7, STEP7, TIA Portal
HMI IDE : WinCC
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Woodward
PLC Type : 505, 509, 515, 5009, 5009FT, Micronet, Micronet+
PLC IDE : GAP
Proprietary Control Algorithms
Fox develops exportable, IEC-61131 compliant proprietary control algorithms, designed in an agnostic environment and deployable across PLCs and DCS platforms without additional hardware cost. Core Algorithms Include:
Anti-Surge Controller (ASC)
Speed Governor Controller (SGC)
Load Master / Load Sharing Controllers (LMC / LSC)
Load Balancing (Serial Mode)
Decoupling Controller (DEC)
Efficiency Sharing Controller (ESC)
Quench Controller (QHC)
Performance Controller (PFC)
Anti-Choke Controller (ACC)
Wide choice of DCS / ESD development environments
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ABB – Ability System 800xA
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HONEYWELL – Experion PKS
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SIEMENS – PCS7
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GENERAL ELECTRIC – Speedtronic
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VALMET – DNA
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YOKOGAWA – Centum VP, ProSafe RS
Beyond Engineering: Full Lifecycle Support
At FOX Innovation & Technologies, our support doesn’t end once your system is up and running. We provide comprehensive operation and maintenance services to keep your automation and control systems performing at peak efficiency throughout their lifecycle. Fox combines controls design with deep turbomachinery domain expertise, offering:
Anti-surge sizing & verification
Performance analysis & root cause investigations
Reverse engineering & revamps (HW & SW)
Software-in-the-Loop (SIL) testing with dynamic simulation
On-site commissioning & start-up
Remote monitoring, tuning & cybersecurity-secure support
With FOX as your partner, you gain a trusted team committed to maximizing system uptime, extending equipment life, and ensuring your operations run smoothly every day.
Comprehensive Engineering Documentation
Wiring Diagrams
Complete electrical interconnection documentation
Interconnecting Diagrams
System integration documentation
Layout Diagrams
2D and 3D panel layout documentation
Control Schematics
System architecture documentation
Loop Diagrams
Instrument loop documentation
Engineering Calculations
Reliability, availability & Ex-i loop calculations
Standards, Safety & Certifications: Certified for the Most Demanding Environments
Our control systems are engineered to meet global regulatory and safety requirements:
Hazardous Location (HazLoc): ATEX, IECEx, INMETRO, UL (EX-P available)
UL 508A
Eurasian Conformity (EAC)
Safety Integrity Level (SIL): Up to SIL-4
Full integration with SIS, ESD & F&G systems
Why Fox Innovation & Technologies for Controls Engineering Design?
Machinery Expertise
Rotating machinery specialists — not generic automation contractors
Future Proof
Architecture is future-proof
OEM Independent
OEM-independent, owner-focused engineering
Cybersecurity
Cyber-secure, safety-driven engineering from day one
Proprietary algorithms
Proven proprietary algorithms deployed worldwide
Comprehensive Support
Support across various stages of the project
We have in-depth experience with the industry’s most common control and monitoring platforms, ensuring seamless integration, reliable performance, and optimized system operation.
Rockwell / Allen Bradley
MarkVie / MarkVies
Valmet
Delta V
Siemens
RX3i
ABB
Triconex
Schneider
GE Intelligent Platforms
Yokogawa
Waukesha ESM
Micronet
Versamax
HIMA
Bently Nevada
Industries We Serve
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Oil & Gas
Control solutions for compressors, turbines, and process systems on both onshore and offshore installations.
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Petrochemicals
Automation and monitoring systems designed to optimize plant safety, efficiency, and throughput.
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Power Generation
Comprehensive turbine, generator, and auxiliary systems control services supporting power plant operations.
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Industrial Plants
Customized control and monitoring systems for production plants, improving reliability and reducing downtime.
Training & Competence Enhancement
At FOX Innovation & Technologies, we help clients strengthen their teams through specialized controls and rotating equipment training. Our programs are designed for professionals in instrumentation, electrical, and mechanical disciplines, ensuring they gain the skills needed for safe, efficient, and reliable operations.
Led by experienced instructors, training can be held at FOX facilities or on-site at customer locations, combining classroom learning with real-world applications such as installation, commissioning, and start-up of rotating equipment and process plants.
Training Areas Include:
Controllers & Automation Systems: Siemens Step7 & WinCC, GE RX3i & Cimplicity, Rockwell ControlLogix & FactoryTalk, Micronet Woodward & Cimplicity.
Dedicated Controllers: Bently Nevada 3500, CCC Series 3++, GE Speedtronic Mark VIe, Triconex / Trident.
Rotating Equipment: Practical training for onshore and offshore machinery used in oil & gas, petrochemical, and power industries.
FOX training programs build technical confidence and ensure your teams are ready to operate and maintain critical systems with precision.
